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Product Features

Servo System solutions

Industry leading performance MELSERVO supports various system configurations.

Going beyond servo amplifiers and servo motors, Mitsubishi Electric offers system level solutions that include programmable controllers, Motion controllers, and networks to satisfy a broad scope of needs.

 

Improve productivity and realize flexibility in different automotive assembly lines with high-accuracy motion control, including linear/circular interpolation and electric cam profile.

 

Realize advanced logistics coordination and eliminate errors in repetitive processes. Servo-based high-speed material handling and highly accurate positioning improve productivity and reduce energy consumption.

 

Realize improvements in various packaging applications such as high-speed filling, which requires a highly accurate, continuous feed rate and precision.

 

In today's semiconductor manufacturing process, wafer diameter is getting larger and components smaller. To meet the requirements of higher quality and productivity, Mitsubishi Electric's high-performance servos and high-resolution encoder achieve fast and accurate positioning at stable speeds.

 

Flexible mounting of electronic components with high speed and density is demanded in printed circuit board applications. Mitsubishi Electric offers a high level of servo system solutions for rapid mounting of highly miniaturized components and for flexible mounting of irregular shapes.

 

In addition to the high-speed and high-accuracy positioning control, linear servos and a broad array of other actuators play important roles in the manufacturing of constantly evolving flat panel displays.

 

Mitsubishi Electric provides high-accuracy synchronous system solutions for the paper feeding, printing, cutting, and assembly functions within the printing process, achieving high-speed and high-quality converting applications.

 

The integrated system with the advanced motion control supports high-accuracy molding in injection molding machines, which consist of various control sections.

 

High-performance servos enable fast and accurate positioning, and support high-speed handling of works. We promote the sophisticated machining capabilities that are a key part of the world's most advanced manufacturing.

Servo System

Servo Amplifiers

From the industry's top level high-speed, high-accuracy servos to one-touch servos and multi-axis models.
In addition to the high-end MELSERVO-J4 series, a variety of models to match various applications is available.
The Mitsubishi Electric's servo amplifiers support motors from rotary servo motors to linear servo motors and direct drive motors, and greatly enhance system performance.

MELSERVO-J4 series ~Man, Machine, and Environment in Perfect Harmony~

MELSERVO-J4 series is the newest member to the MELSERVO family, backed by Mitsubishi Electric's leadership in all-digital technology.
With safety, Ethernet-based CC-Link IE Field Network, SSCNETIII/H high-speed optical communication and energy-efficient design of the new MELSERVO-J4 series - man, machine, and environment can at last work together in perfect harmony.

This servo amplifier is compatible with CC-Link IE Field Network. Together with the Simple Motion module, advanced synchronous control and interpolation control by sequential commands are enabled. The servo amplifier has a built-in point table function, offering easy positioning with a combination with a master module.

A complete synchronous system with SSCNETIII/H can be configured using 0.222 ms cycle high-speed serial communication between the controller and the servo amplifier. 2-axis/3-axis servo amplifiers are also available, enabling energy-conservative, less-wiring, compact machine at lower cost.

Pulse train and analog input, etc., are provided as a standard for the command interface. The control mode can be switched accordingly for position, speed or torque control. The MR-J4-A-RJ has a built-in positioning function, being compatible with MODBUS®, simple cam, and mark sensor input compensation.

This servo amplifier is compatible with the ultra-compact HG-AK servo motor series (10 W to 30 W) and two types of main circuit power supply of 48 V DC and 24 V DC, being suitable for compact machines. 2-axis servo amplifiers are also available.

*1. MR-J4-GF-RJ, MR-J4-B-RJ, MR-J4-A-RJ and MR-J4-03A6-RJ are servo amplifiers with special specification.

MELSERVO-JE series ~Reliable Basic Performance and Advanced Ease-of-use~

[Easy To Use]

● Advanced one-touch tuning adjusts servo gains with one-touch ease.
● Instantaneous power failure tough drive function and a large capacity capacitor reduce machine downtime.

[High Performance]

● The dedicated engine enables speed frequency response of 2.0 kHz, shortening the cycle time.
● The large capacity main circuit capacitor allows the regenerative energy to be used effectively.

[Global Standard]

● Global servo, MR-JE series, complies with global standards as standard.
● Command pulse input and digital input/output are compatible with both sink and source type connections.

MR-JE-B is compatible with SSCNETIII/H, optical servo system controller network that enables a high-response and multi-axis system with high synchronous performance and less wiring. In addition, absolute position detection system can be configured easily with the MR-JE-B servo amplifiers.

Pulse train and analog input, etc., are provided as a standard for the command interface. The control mode can be switched accordingly for position, speed or torque control. The MR-JE-A has a built-in positioning function, being compatible with MODBUS®, simple cam, and mark sensor input compensation.

 

 

Servo Motors

From rotary to linear and direct drive motors

Rotary servo motors are available in capacities from 10 W to 55 kW.
Linear servo motors and direct drive motors satisfy new needs in driving control by providing high rigidity, performance and flexibility in system configurations unique to a direct drive.

 

Rotary servo motor

A wide range of capacities and series for various system applications

HG series

for MELSERVO-J4 series

HG-KR: Small capacity, low inertia. Perfect for general-purpose industrial machines. HG-MR: Small capacity, ultra-low inertia. Perfect for high-throughput operations.
Capacity: 50 W to 750 W Rated speed: 3000 r/min Maximum speed: 6000 r/min
[Application example]
● Inserters, mounters and bonders ● PCB drilling machines ● In-circuit testers and label printers ● Knitting and embroidery machines ● Compact robots and robot hand sections

Medium capacity, medium inertia. Suitable for machines having large load inertia.
Capacity: 0.5 kW to 7 kW Rated speed: 1000 r/min and 2000 r/min
[Application example]
● Material handling systems ● Dedicated machines ● Robots ● Loaders and unloaders ● Winders and tension units ● Turrets ● X-Y tables

Medium to large capacity, low inertia. Perfect for high-throughput positioning or high acceleration/deceleration operations.
Capacity: 0.5 kW to 55 kW Rated speed: 1000 r/min, 1500 r/min, and 3000 r/min
[Application example]
● Food packaging machines ● Printers ● Injection molding machines ● Press machines

Ultra-compact, ultra-small capacity with flange size of 25 mm. Suitable for small machines.
Capacity: 10 W to 30 W Rated speed: 3000 r/min Maximum speed: 6000 r/min.
[Application example]
● Mounters and bonders ● Semiconductor manufacturing equipment ● Compact robots ● Electric component manufacturing machines ● Compact X-Y table

Medium capacity, ultra-low inertia. Perfect for high-throughput operation.
Capacity: 1 kW to 5 kW Rated speed: 3000 r/min
[Application example]
● Roll feeders ● Loaders and unloaders ● Ultra high-throughput material handling systems

Medium capacity, flat type. Perfect for applications with limited mounting space.
Capacity: 0.75 kW to 5 kW Rated speed: 2000 r/min
[Application example]
● Robots ● Conveyors ● Winders and tension machines ● Food processing machines

HG series

for MELSERVO-JE series

Small capacity, low inertia. Perfect for general-purpose industrial machines.
Capacity: 0.1 kW to 0.75 kW Rated speed: 3000 r/min
[Application example]
● Inserters, mounters and bonders ● PCB drilling machines ● In-circuit testers and label printers ● Knitting and embroidery machines ● Compact robots and robot hand sections

Medium capacity, medium inertia. Suitable for machines having large load inertia.
Capacity: 0.5 kW to 3 kW Rated speed: 2000 r/min
[Application example]
● Material handling systems ● Dedicated machines ● Robots ● Loaders and unloaders ● Winders, tension units ● Turrets ● X-Y tables

Linear servo motor

Suitable for linear motion systems requiring high speed and accuracy

 

Maximum speed: 3 m/s Rated thrust: 70 N to 960 N
Core type suitable for space-saving.
The magnetic attraction force contributes to high rigidity.

Maximum speed: 2 m/s Rated thrust: 300 N to 3000 N (natural cooling), 600 N to 6000 N (liquid cooling)
Core type compact linear servo motor.
The integrated liquid-cooling system doubles the continuous thrust.
The magnetic attraction force contributes to high rigidity.

Maximum speed: 2 m/s Rated thrust: 120 N to 2400 N
Core type with magnetic attraction counter-force.
The magnetic attraction counter-force structure extends life of the linear guides and contributes to lowering audible noise.

Maximum speed: 2 m/s Rated thrust: 50 N to 800 N
Coreless type without cogging resulting in small speed fluctuation.
The structure with no magnetic attraction force extends life of the linear guides.

Application Example

 

Direct drive motor

For compact and simplified machine driving part with high-accuracy control

TM-RG2M series (Flange Type)

Motor outer diameter: ø180 mm and ø230 mm
Rated torque: 4.5 N·m and 9 N·m in 200 V class
TM-RG2M series is equipped with a pilot for mounting.

TM-RU2M series (Table Type)

Motor outer diameter: ø180 mm and ø230 mm
Rated torque: 4.5 N·m and 9 N·m in 200 V class
TM-RU2M series is equipped with positioning pin holes for mounting.

TM-RFM series

Motor outer diameter: ø130 mm, ø180 mm, ø230 mm, ø330 mm
Rated torque: 2 N·m to 240 N·m (12 models)
[Application example]
● Material handling systems ● LCD manufacturing systems ● Machine tools

Application Example

Suitable for low speed and high torque applications.