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2024.12.27
Protecting you while watching out for your privacy The perfect balance of infrared sensors
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- Protecting you while watching out for your privacy The perfect balance of infrared sensors
MelDIR is a thermal diode infrared sensor that went into mass production in November 2019 and its most prominent feature is by far the fact that it provides "just the right performance" at "just the right price." This product has been made obtainable at an affordable price by combining Mitsubishi Electric’s proprietary technology adopted in artificial satellites with general-purpose semiconductor manufacturing technology.
Also, MelDIR is capable of detecting the details of people’s postures and movements while constantly protecting privacy, and these characteristics make it a reliable solution in a diversity of fields, such as crime prevention and monitoring resident safety in aged care facilities.
Contents
- The essence of a "sensor" indispensable to daily life and industry
- Infrared sensor offering a good balance of functions and cost
- Using technology for artificial satellites at low cost
- Advantageous in private settings and the dark
- Detecting people’s and animals’ body temperature
- A demo kit to try right away
- Tell us your ideas on how to best utilize MelDIR!
The essence of a "sensor" indispensable to daily life and industry
With the advancement of IoT (Internet of Things) —which connects devices and equipment directly via the internet—autonomous cars and smart homes have become a part of our reality in the blink of an eye. IoT is also crucial to industries such as manufacturing and agriculture, as well as to the spread of AI. Sensors are the pivotal element of IoT. A sensor serves as a device grasping the status of an object then converting this status into a digital signal. They detect conditions such as temperature, humidity, odor, position, color, sound, brightness, speed, pressure, and vibration. Sensors collect information on all things in the natural world then transmit this information via the internet to drive devices and equipment.

Manager, Infrared Sensor Device Project Group, High Frequency & Optical Device Works, Mitsubishi Electric Corporation
Yasui: Humans have five senses and the role of sensors is to complement these. For example, sensors are able to reliably capture and quantify light invisible to the human eye, miniscule sounds, and vibrations, and such information can be used for a variety of purposes.
These are the words of Mr. Shinichi Yasui, who works at Mitsubishi Electric’s High Frequency & Optical Device Works. Mr. Yasui previously served at the Advanced Technology R&D Center where he engaged in fundamental research for various sensors to detect acceleration, pressure, magnetism, high frequency, etc. Since transferring to High Frequency & Optical Device Works in 2018, he has been involved in the development and mass production of infrared sensors.

Yasui: Infrared sensors work in the same way as cameras in that they capture light and convert it to images. Cameras are only capable of capturing light of short wavelengths visible to the human eye (0.4 to 0.8μm), however the infrared sensor we developed, MelDIR, has the ability to capture far infrared rays with a wavelength of 10μm.
Infrared sensor offering a good balance of functions and cost
Infrared sensors can be broadly divided into three types. The first is "bolometer" used in infrared cameras. These are used for the thermographic images you see in television shows, airport immigration control, and so on. Bolometers detect thermal energy at high sensitivity, therefore are capable of expressing elaborate thermal images, however are extremely costly at around 1 million yen per camera. The second type of infrared sensor is "thermopile." These are suitable for roughly grasping thermal distribution and are used in automatic illuminating devices in places such as restrooms and parking lots. On the other hand, thermopiles have low performance when it comes to visualization of thermal energy, and are unable to display clear thermal images.

In contrast to the abovementioned types, MelDIR is a "thermal diode" type, which, according to Mr. Masaharu Hattori, a dedicated engineer at High Frequency & Optical Device Works, is the infrared sensor with the "best balance" of everything.


Manager, Infrared Sensor Device Project Group, High Frequency & Optical Device Works, Mitsubishi Electric Corporation
Hattori: MelDIR is an infrared sensor that is good at finding people. By using MelDIR, it is possible to clearly capture the silhouette and movements of people, animals, and so on. It is affordable compared to an infrared camera, which makes it easy to use in home appliances, surveillance cameras and other devices that we encounter in our daily lives.
Using technology for artificial satellites at low cost
There is a reason why MelDIR was able to be offered at an affordable price.
Yasui: MelDIR uses two semiconductor technologies. The first is the CMOS process.
Almost all of the semiconductors available in the world today adopt this technology and it is inexpensive due to its high versatility. The other semiconductor technology used in MelDIR is the "thermal diode method" developed independently by Mitsubishi Electric and used in the temperature sensor portion of this device. The thermal diode method was originally intended for space development purposes, etc. and was used in the CIRC (Compact InfraRed Camera) for earth observation equipped in Advanced Land Observing Satellite, Daichi 2 (ALSO-2). Mitsubishi Electric own the patent for this technology, therefore is able to use it without a license fee. Moreover, MelDIR can be mass produced at Mitsubishi Electric’s existing factories. Minimal investment in new equipment was one of the reasons MelDIR could be provided at a low price.
Advantageous in private settings and the dark
Images captured by MelDIR do not show people’s faces or details of a room. This makes it possible to watch over bathrooms, bedrooms, toilets, and other places where privacy is necessary, and it is already being used in surveillance cameras for nursing care facilities. Such a camera suited to protecting people’s privacy could no doubt be extremely useful in a wide variety of settings, including hospitals, kindergartens and preschools, ordinary households, and more.
Moreover, infrared sensors are capable of capturing images in the dark, which makes them suitable for security cameras, too.


Detecting people’s and animals’ body temperature
MelDIR is characterized by the fact that it can detect a wide range of temperatures, ranging from - 5℃ to 200℃. It is also able to display color-coded thermal images depending on the temperature zone, which makes it useful for measuring body surface temperature at office building entrances and so forth.

Hattori: MelDIR is used in Mitsubishi Electric’s room air conditioner, "Kirigamine." It controls room temperature and air flow by measuring the temperature of a room and its occupants. We’ve even been asked by people in the livestock industry if MelDIR could be used for animal health management. Apparently, when animals get too hot, they lose their appetite, and when animals get too cold, they expend energy trying to maintain their body heat. MelDIR can measure an animal’s body surface temperature, so we would be most happy to see it put to use in the livestock industry, too.
Yasui: In the future, we’d like to develop an app where MelDIR could be used to support cooking. For example, an infrared camera could be installed in the kitchen and monitor a frypan until it reaches a suitable heat then the app might say something like "The meat can be placed in the frypan now," which would help make cooking easy and meals more delicious. Also, if oil is left unattended in a fryer, MelDIR could be handy in automatically turning off the heat so that the oil doesn’t catch on fire, making it useful for safety and security purposes, also.
A demo kit to try right away
One setting in particular where it would be desirable to use infrared cameras for protection purposes is the buses used to take children to and from kindergartens and preschools. In Japan, Europe, and other countries around the world, tragedies have occurred where children have been left behind in vehicles, triggering a move to revise the insurance system in 2025/2026, where it will likely be ruled that buses which are fitted with life detection assistance functions will be granted a higher number of insurance points. Infrared cameras are garnering attention as one type of life detection assistance function. When developing this kind of new product, MelDIR’s special-purpose demo kit is a convenient option.
Hattori: All you have to do is set MelDIR in the demo kit, connect it to a computer via a cable, then boot up the software and you can immediately view the thermal images captured by MelDIR on your computer screen. In fact, thermal images look very different to images captured by an ordinary camera, so by viewing the actual thermal images directly at the location, it helps to make the product development process very smooth. For example, if someone is developing an in-vehicle monitoring camera, if they take this demo kit and a laptop into the vehicle they can see exactly how the interior of the vehicle appears in the images and consider the relevant factors in more detail, such as the best location for installing the camera in order to detect small children, etc.


Tell us your ideas on how to best utilize MelDIR!
How will the thermal diode infrared sensor, "MelDIR," be used moving forward?
Yasui: MelDIR is small, measuring 19.5 x 13.5 mm and 9.5 mm thick, making it easy to integrate into home appliances and other devices. Not to mention, it is affordable, so it would be great to see people using it in their everyday surroundings. Personally, I think it would be ideal to equip as a standard feature in smartphones. It would be handy for security reasons while we are sleeping, a useful ally in games, or for a variety of other reasons.
Hattori: I am always thinking of how MelDIR can contribute to safety and security. For example, if we take advantage of its characteristic of being able to measure a wide range of temperatures, maybe MelDIR could be useful in surveillance cameras for factories and cold storage. It is also great for places where privacy is a priority, so maybe it could help prevent accidents in places such as sauna rooms, which I’m personally a huge fan of. Even if there is no concrete product plan just yet, if someone has an idea of how or where infrared sensors could be used, we would absolutely love to hear it so that, together, we can help MelDIR grow.

MelDIR’s strengths are "darkness," "temperature measurement," "silhouette detection," "just the right resolution," and "privacy." These keywords combined with a great idea for a product may result in the creation of a device equipped with an infrared sensor that has never before existed in this world.
*Information on products, services, and affiliations in this article is current at the time of the interview (February 2023).
Interview and text by Junko Ichihara